Diamond saws are the top choice for many publicly listed companies. With a cutting flatness ranging from 0.05mm to 0.01mm and precision horizontal movement reaching out to 0.001mm, they can cut diamond, silicon wafers, sapphire, tungsten carbide, ceramics, metals, and non-metal materials.
Diamond saws operate with low noise and low vibration, designed specifically for cutting small or extremely precise samples and various high-hardness and brittle materials.
Diamond saws' main specifications :
● Flatness: Cutting flatness within 0.05mm to 0.01mm
● Horizontal movement: Display within 0.01mm to 0.001mm
● Cutting capacity: Capable of cutting maximum Ø70mm samples or 300mm to 500mm large board samples
● Speed Adjustment: Maximum effective speed up to 5000RPM, adjustable to suit different material properties
● Automatic Stop: Automatic stop protection setting based on the samples size, eliminating the need for waiting
● Blade Dressing: Diamond blade dressing mechanism extends blade lifespan and maintains sharpness
● Intuitive Operation: Touchscreen multifunction panel with high-resolution icons for easy understanding
Diamond saws are compatible with CBN blades, diamond blades, and cut-off wheels. Cutting blade selection should be based on material properties to ensure cutting quality.
Diamond saws offer a variety of fixture accessories, including fragile vise kits, irregular shape vise kits, round vise kits, elliptic vise kits, long type clamping vise kits, and double clamping vise kits. These options allow users to select suitable vise kits based on the shape, size, and characteristics of the sample, enhancing flexibility and ease of replacement.
Diamond saws incorporate the design of metallographic cutting machines, focusing on reducing thermal and physical damage. Equipped with diamond blades of superior hardness and wear resistance, they can cut a wide range of hard materials quickly and accurately. The same series of machines feature rocker arm cutting, feeding handwheel, and platform cutting modes, ensuring efficient and precise cutting results under strict requirements for precision and parallelism.
Diamond saws play an essential role in the metallographic preparation process, which includes cutting, mounting, and grinding & polishing. While general saws or dry cutting machines can also achieve cutting, they require more time in subsequent grinding & polishing processes.
TOPTECH has over 30 years of R&D experience, dedicated to designing and manufacturing material inspection equipment for industries such as semiconductors, PCBs, electronic components, thermal modules, telecommunications, metal materials, and educational research. Incorporating customer feedback from domestic and international clients, TOPTECH continues to launch practical, high-performance, and cost-effective precision cutting machines and diamond saws.
Welcome to bring your samples for testing at TOPTECH!
Are you struggling with sample testing efficiency? Bring your samples to TOPTECH for trials. Our technical team will help you develop the best customized solutions! Don't hesitate—visit our Contact Us page now to overcome bottlenecks in your preparation process and achieve new heights in manufacturing!
Still unsure how to choose the right diamond saw? Check out our Metallographic Cutting Machine Selection Guide to easily grasp key purchasing points and quickly find the machine that best suits your needs!
For a quick guide on selecting metallographic cut-off consumables, refer to our Cut-Off Wheel Selection Guide. For additional details, please visit our Contact Us page.
